Soybean Meal Machine,Walnut Processing Machine,Shea Butter Processing Machine
- usage: Soybean Oil
- max capacity: 750 kg/h
- weight: 1200 KG
- warranty: 2 years
- oil type: Soybean Oil, walnut oil
- type: Cold & Hot Pressing Machine
- automatic grade: Automatic
- production capacity: 98%-100%
- voltage: 220V/380V/440V
- dimension(l*w*h): 1700*1100*1600mm
- key selling points: Long Service Life
- Raw material: Soybean
- Name: Oil Press
- Function: Making Edible Oil
- Advantage: Energy Saving
- Application: Oil Production Line
- Product name: Oli Press Machine
- Material: Stainess Steel
- Selling Units: Single item
- Single package size: XX cm
A brief introduction to oil production line
1.The pretreatment process of oil production line The oil material pretreatment process includes the cleaning section,breaking section,flaking section ,softening section and oil pressing section.
Cleaning:remove most impurities from the material, such as stones, dirt, etc., to prepare for the next crushing process, improve crushing efficiency and extend machine life.
Crushing:after the crushing process, the material is broken into small pieces, which improves the efficiency of the material being pressed.
Softening process:Increase the moisture content and temperature of the material, and ultimately increase the final oil output of the material.
Flaking process:the material is pressed into pieces in this process to increase the amount of oil discharged from the material.
Oil press:the treated oil enters the squeegee from the hopper. Under the condition of high pressure, the embryo is continuously pushed inward by the screw press, and is pressed to finally produce oil.
Residual oil in cake | ≤5% |
Handling capacity | 500kg-50tons/h |
Crude oil moisture and volatile matter | ≤ 0.30% |
Power consumption | ≤ 15KWh/T |
Steam consumption | ≤120Kg/T (0.8MPa) |
Mechnical impurities | ≤ 0.3% (adjustable) |
Moisture in crude oil | ≤ 0.2% (qualified detonated experiment |
2.The extraction process of oil production line
(1) The material (for pretreatment) is sent to rotary extraction by the scraper conveyor. The material will extracted by the solvent or mix oil. After this step, we will get meal and mix oil.
(2) Meal is sent to toaster. Through the toaster, the solvent in the meal will separate from the meal. The solvent goes to condenser and is recycled to rotary extraction.
(3) After the mix oil from the rotary extraction enters into 1st evaporator and 2nd evaporator, most of the solvent in the mix oil is separated.
(4) The mix oil from 2nd evaporator goes to stripping tower and almost all the solvent is separated. From the stripping tower, we can get crude oil and solvent. The solvent is sent to condenser and is recycled to rotary extraction.
Extraction→DTDC→Evaporation→Stripper→Crude oil
Extraction:The solvent enters the material and extracts the oil inside the material under a certain temperature and pressure.
DTDC:It consists of seven layers. In the first three layers, the wet mash is heated and heated by indirect steam to pre-dissolve and remove a large amount of solvent. In the next two layers, stripping is carried out under the action of direct steam, the sixth layer is dried with hot air, and the seventh layer is cooled.
Evaporation:The difference between the boiling point of the oil and the solvent is used to separate the solvent and the oil.
Stripper:The separated solvent can be dissolved in the selected paraffin or solvent and recovered.
Moisture of extraction material | 5-8% |
temperature of extraction material | 50-55°C |
oil content of extraction material | 14-18% |
thickness of extraction cake | less than 13mm |
powder porosity of extraction material | less than 15% (30 mesh) |
solvent | national standard No. 6 solvent oil |
volume of supplement water | 1-2m/t raw material |
3.The refining process of oil production line
A general term for a series of processes for removing solid impurities, free fatty acids, phospholipids, gums, waxes, pigments, odors, etc. contained in vegetable oils. Enhancing the nutritional value of edible oils has great benefits for human health.
(1)Deacidification and degumming
This step is mainly to remove the excess acid in the grease. If the peptized impurities of the oil are not removed, the excessive emulsification will occur during the alkali refining process, so that the oil soap can not be separated well, affecting the refining and Oil quality.
(2)Decolorization
The decolorization process greatly enhances the oxidation stability of the oil, and this process also has a great influence on the subsequent deodorization process of the oil. In this process, the oxide is completely removed, and the trace amount of metal, residual soap and residual fat are removed in a maximum amount, and a part of the pigment is moderately removed.
(3)Deodorization
Deodorization of oil and fat not only removes odor substances in oil, but also improves the smoke point of oils and fats, improves the flavor of edible oils, and effectively improves the safety of oils and fats.
(4)Filteration
Miscella mixed by oil and clay from bleaching tower is pumped into decolorizing filter, then enters into fine filter, in which clay and fixed impurities are blocked.(5)Dewaxing processBleached sunflower seed oil enter into crystallizing tank through heat exchanger and begin the cooling crystallization proces,this process is controlled by the computer through the parameters preestablished,the computer controls temperature of circulating water in the frozen coil to comand cooling speed of the oil,thereby receive the best crystal result.
Company
Zhengzhou Qi’E Grain&Oil Machine Co.,Ltd is a large-sized joint-equity enterprise which specialize in producting edible oil mechanical equipment, corn oil making machine and it is aslo a group enterprise integrating scientific research, manufacturing,sales as one.Our oil making machine are exported to more than 30 countries,and regions such as Russia, India, South Africa, Ukraine, Nepal, Indonesia and so on.
1. More than 30 years of experience
2.Top production team
3.High quality products
Our Customers
The production and comprehensive economic indicators lie in forefront of the same industry, with products selling all over the county and exporting to over 40 countries, such as Russia, South Africa, Ukraine, Nepal, Indonesia, Kazakhstan, Korea, Vietnamese, Pakistan, Romania, and Serbia, etc.
Regards Quality As The Company Life, Regard Customer As The God, Mutual Benefit And Win-Win Situation With Integrity Tenet.
Honest, Dedicated And Sincere Cooperation!
ction of the equipment.